Bruno Folcieri: Unstoppable growth path

The Italian company has become one of the reference companies in the plastics sector

Founded in 1946, the Bruno Folcieri company today occupies an important position in the international panorama of manufacturers of plastic granulation machines. A 78-years long history that has seen the succession of three generations of the Folcieri family and which today commits Esmeralda together with her father Ezio Zoppi to lead the company. The company operates 65-70% outside national borders. In Europe it is present in a widespread manner and the overseas gaze is focused on America, where there is a strong interest because it is an emerging market in terms of recycling. South America is an equally interesting commercial outlet, where there are important realities. Bruno Folcieri also reaches Asia, a rapidly expanding market. The growth path is unstoppable and marked by important milestones that have seen the Italian company become one of the reference companies in the plastics sector, establishing itself as an important industrial reality in the development, design and construction of systems for the grinding of plastic waste deriving for post-industrial and post-consumer use.

The Bruno Folcieri’s market offer consists of three main ranges: TOP, HF and EASY POWER, whose model 2,000, represents the flagship of Bruno Folcieri production. It is the largest machine in the range, weighing 32 tons, and offers important performance. The weight denotes its significant structural strength and the ability to withstand production efforts. While the internal casing coating in interchangeable manganese steel plates is effective in resisting the abrasiveness of certain materials and contaminants.

Products

TOP and TOP WET granulators with a high production capacity suitable for particularly intensive applications, such as the grinding of heavy lumps, hard fibers, extremely thin films or simply large quantities of material. The great versatility in grinding operations allows for the management of a very wide range of plastic materials in terms of type and configuration. The machines in this series stand out due to their highly sturdy and heavy-duty construction, whose main feature is the rotor made from a solid forged monoblock without welding. Another unique feature is the interchangeability of many of the components which are subject to wear over time, such as the rotor blade holders and the cutting chamber protection plates. These machines are also available in the WET water version.

Bruno Folcieri

EASY POWER and EASY POWER WET

The EASY POWER is the largest capacity granulator built for the most rigorous conditions. It is suitable for tough, abrasive or contaminated materials that can cause high wear. The major feature is the heavy steel construction and the rotor, made from a solid block of hardened steel forged without any welding, as proof of extreme solidity, strength and resistance. Most machine components are interchangeable, such as the rotor blade holders, blade locking wedges and wear-resistant steel protection plates of the cutting chamber, which ensures maximum machine efficiency and duration over time. In addition, the complete opening of the feed hopper and special conformation of the cutting chamber allow for easy access to the heart of the machine, for maintenance purposes. These machines are also available in the WET water version.

HF

One-step grinding system specific for pipes and profiles of large diameter and high thickness without the need for pre-shredding. It is possible to continuously grind smooth and corrugated pipes in HDPE, PP and RIGID PVC up to a maximum length of 6m. These are highly robust granulators with rotor diameter from 830 up to 1930mm. The system consists of a loading box with hydraulic closing for loading the tubes which automatically pours them directly into the loading hopper of the mill. In this, a material pusher acts by advancing the tube towards the grinding chamber. The advancement is controlled according to the load ensuring optimal use of the machine. The entire grinding process is extremely safe because it is completely automated and does not require operator intervention.

All machines can be integrated into 4.0 industrial processes.

Bruno Folcieri is actively involved in the scenario of Industry 4.0 with systems that make machines “intelligent communicating entities” even remotely. In integration with the IT and ITC world. The remote assistance service allows interventions on the configuration of the control system, through a company tpc/ip network connection and an internet connection.